What Is Food‑Grade Epoxy Flooring?

Food grade epoxy flooring is a high‑performance resin system that cures into a dense, seamless, hygienic membrane bonded to concrete. Unlike tiles or vinyl, there are no seams or grout where moisture and microbes hide. The result is a food grade floor that sanitizes easily, resists stains, and handles carts, forklifts, and foot traffic. Look for low‑odor, low‑VOC, 100% solids epoxies, with documentation for sanitizer compatibility.

Compliance & Safety Essentials

Support HACCP/ISO 22000 with non‑porous, seamless surfaces and integrated coves (100–150 mm) to eliminate dirt‑catching corners. Specify slip resistance per zone using quartz broadcasts or aggregates; audit with R‑ratings or in‑house tests. Align specifications with local (e.g., SFDA/SASO) expectations and request supplier TDS/SDS and sanitizer compatibility lists to complete your audit trail.

Chemistry & Performance

"100% solids" means minimal evaporation and a dense, durable film. Consider antimicrobial additives (as a supplement, not a substitute for cleaning). Tune topcoats for stain/UV resistance and appearance (matte/satin/gloss). For frequent hot water or steam, compare with urethane‑cement for superior thermal‑shock tolerance in those rooms.

Food‑Grade Epoxy vs. Alternatives

Design & Specification Checklist

Test for moisture vapor drive; use vapor‑control primers where needed. Choose thickness by abuse level: self‑leveler (2–3 mm) for smoothing, slurry (4–6+ mm) for heavy traffic. Define slip targets by zone, pick aggregates that balance grip and cleanability, and always mock‑up. Specify stainless drains, smooth slopes, and cove bases integrated with the same resin family. Document TDS/SDS and approvals.

Installation — Step‑by‑Step Guide

1) Site Assessment & Testing

Identify wet/greasy zones, thermal exposure, and chemical contact. Run moisture and profile tests.

2) Surface Preparation

Shot‑blast or diamond‑grind to the specified CSP. Repair cracks and remove contaminants.

3) Priming & Vapor Control

Apply primer; use vapor‑barrier epoxy if tests indicate high vapor drive.

4) Body Coat

Install self‑leveling or filled slurry body coat. Maintain a wet edge; roll out air.

5) Broadcast for Traction

Seed quartz into the wet coat to hit slip targets; remove excess after cure.

6) Topcoat & Cure

Apply chemical‑resistant topcoat. Respect cure schedule before hot washdowns or forklifts.

Cleaning, Care & Maintenance

Dry remove debris, then apply approved detergents with dwell time and agitation. Rinse thoroughly. Weekly: deep‑clean edges, drains, and coves. Monthly: inspect impact zones and perform spot repairs to prevent spread.

Common Mistakes to Avoid

Skipping moisture tests, under‑specifying slip resistance, ignoring coves/drain details, and rushing cure times are the usual failure points. Plan and verify each step.

Cost, Timelines & ROI

Upfront costs scale with preparation, thickness, and texture, but well‑specified systems reduce downtime and rework, improving total cost of ownership. Coordinate phases to minimize production impact; discuss fast‑cure options where feasible.

Why SolidDrops (soliddrops.com)

We tailor specifications to your zones, temperatures, and sanitizers, with substrate testing, moisture management, and on‑site mock‑ups. Systems: FG‑100 (body coat), FG‑Quartz (broadcast), FG‑Shield (topcoat). Email [email protected] or call +966 50 213 1112.

Conclusion & Next Steps

Match chemistry, thickness, texture, and details to your conditions. Test moisture, specify slip by zone, integrate coves/drains, and follow disciplined install and cleaning plans. Need help? Reach out to SolidDrops for a tailored specification.

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