FRP Sheets & Wall / Ceiling Linings

PolySto FRP sheets provide the hygienic base layer for walls and ceilings in food factories, cold stores, pharma plants and healthcare facilities. Each sheet is typically 1.2 m wide with standard lengths between 2 m and 4 m, in embossed or smooth white finishes that resist chemicals and high-pressure cleaning. Lightweight yet robust, at roughly 3–3.2 kg/m², these panels are easy to handle on site but tough enough to absorb daily wear and tear. Fire performance ranges from Euroclass E to B-s2,d0 depending on version, while the FRP surface tolerates extreme temperature swings from about −60 °C up to +100 °C without cracking. Sheets are bonded using PolySto Hard Fix Glue, with joints chemically welded using HygiSeal to avoid dirt-trapping gaps. Optional PVC or FRP H-profiles and trims give clean, sealed terminations, ideal for both new construction and hygienic refurbishment in Saudi Arabia.

• Materials: Fibreglass Reinforced Polyester (FRP), hygienic white (RAL tones)
• Dimensions: ≈ 1.2 m width × 2–4 m length, multiple thicknesses
• Weight: ≈ 3–3.2 kg/m² depending on finish
• Fire rating: Euroclass E or B-s2,d0 versions
• Temperature: approx. −60 °C to +100 °C
• Consumables: Hard Fix Glue (≈ 600 cc/m²), HygiSeal for joints

• Embossed and smooth FRP sheets
• Matching PVC / FRP trims and corners
• Optional H-profiles for panel joints

RenoPanel, RenoCemPanel, InsuPanel & HygiWall

PolySto composite FRP panels bring insulation, fire performance and mechanical stability into one hygienic package, ideal for heavy-duty Saudi industrial environments. RenoPanel combines a 1.5 mm FRP face with a 10 mm polypropylene core for lightweight ceilings and walls, typically 1.2 m × 2.5–3 m, at about 4 kg/m² and temperature use around 0 °C to +60 °C. For fire-critical areas, RenoCemPanel bonds FRP onto 6 mm fibre-cement, reaching Euroclass A2-s1,d0 performance at roughly 10.8 kg/m² and panel lengths up to around 3.75 m. InsuPanel adds thermal insulation by laminating 2.3 mm FRP onto PIR boards of 30–60 mm thickness, giving excellent U-values and a temperature envelope of roughly −60 °C to +100 °C. HygiWall completes the family with FRP-faced PIR or mineral wool sandwich panels in 60–100 mm thickness, perfect for box-in-box rooms and internal partitions.

• Materials: FRP with PP, fibre-cement, PIR or steel sandwich cores
• Dimensions: Typical 1.2 m panel width; lengths up to ≈ 3–3.75 m
• Weight: ≈ 4–11 kg/m² depending on core
• Fire rating: Up to Euroclass A2-s1,d0 with RenoCemPanel
• Temperature: From approx. −60 °C to +100 °C (InsuPanel, HygiWall)
• Consumables: Hard Fix Glue, HygiSeal, omega profiles, stainless trims

• RenoPanel – FRP + polypropylene core
• RenoCemPanel – FRP + fibre-cement (A2-s1,d0)
• InsuPanel – FRP + PIR insulation
• HygiWall – FRP-faced sandwich panels

HygiCeiling – Suspended FRP Ceiling Tiles

HygiCeiling suspended FRP ceiling tiles complete the hygienic envelope by giving you an accessible, washable ceiling system compatible with food and pharma environments. Tiles are available in 595 × 595 mm and 1195 × 595 mm formats, in embossed or smooth white finishes, and can be specified in standard or fire-retardant Euroclass B-s2,d0 versions. Mounted in corrosion-resistant T-grid systems with dedicated hangers, the tiles resist high humidity, repeated cleaning and condensation better than traditional gypsum or mineral fibre ceilings. Their bright, reflective surface improves lighting levels while keeping dust build-up to a minimum, contributing to cleaner production environments in Saudi Arabia’s demanding climate. HygiCeiling integrates seamlessly with PolySto FRP wall panels and HygiLight LED luminaires, allowing ducts, cables and pipes to be routed above the ceiling while still being accessible for maintenance through removable tiles that do not crumble or shed fibres during handling or cleaning.

• Materials: FRP tiles with anti-corrosive T24 metal grid
• Dimensions: ≈ 595 × 595 mm, 1195 × 595 mm
• Fire rating: Euroclass E and B-s2,d0 versions
• Temperature: Suitable for high-humidity and washable areas
• Consumables: T-grids, hangers, perimeter trims, HygiSeal at interfaces

Full-Core PVC Hygienic Skirtings (PV Series)

PolySto full-core PVC skirtings offer a simple, cost-effective way to create a hygienic cove between wall and floor, eliminating sharp corners that trap dirt and moisture. Supplied in straight lengths around 2 m with integrated radius profiles, the PV series is available in practical heights such as 50, 80 and 150 mm to suit different room types and cleaning regimes. Solid PVC construction means the skirtings will not rust or delaminate, while the smooth surface is easy to wash and resistant to common food-industry chemicals. Internal and external pre-formed corners complete the system, reducing on-site cutting and ensuring consistent detailing. Colours typically include hygienic white and neutral grey, with custom colours available on request for zoning. In Saudi facilities, PVC skirtings are ideal for cleanrooms, packaging areas, corridors and lighter impact zones that still demand professional hygienic detailing at floor level.

• Materials: Solid PVC with integrated coved profile
• Dimensions: ≈ 2 m lengths, 50–150 mm heights
• Weight: Full-core, impact-resistant profiles
• Temperature: Suitable for standard chilled and ambient areas
• Consumables: Adhesive, HygiSeal for top and floor junctions

CleanRock® Kerbs – Natural & SaniCoat Finishes

PolySto CleanRock® kerbs are prefabricated, high-strength kerbs made from a composite of polyester resins and quartz aggregates, engineered to be about five times stronger than conventional concrete. Available in multiple heights and thicknesses, these kerbs include versions with coved feet for resin and concrete floors, rebate types for integrating poured floors, and straight models for logistics or freezer areas. The Natural finish exposes the clean, robust composite surface, ideal for purely functional spaces. The SaniCoat variant adds a smooth, coloured gelcoat skin that boosts chemical resistance and simplifies cleaning in high-care zones. Each kerb incorporates a double water barrier and can be installed with chemical anchoring to reach the highest impact classes, making them perfect for Saudi facilities where pallet trucks and trolleys constantly hit walls. Internal and external corner pieces guarantee continuous hygiene around room perimeters.

• Materials: CleanRock® composite (polyester + quartz), Natural or SaniCoat finish
• Dimensions: Typical lengths ≈ 1.5 m; heights ≈ 200–580 mm
• Weight: Depending on model, ≈ 45–159 kg per piece
• Impact class: Up to Class 5 with chemical anchors
• Consumables: Hard Fix Glue, HygiSeal, chemical anchorage, nylon plugs

Stainless-Steel Skirtings & Kerbs

For zones where a metallic finish and maximum corrosion resistance are required, PolySto offers stainless-steel skirtings and kerbs with either CleanRock® or concrete cores. Skirtings mirror the geometry of PVC versions but use stainless 1.4306 shells over a durable core, delivering long-lasting protection against cleaning equipment and trolleys. Heavier kerb units combine stainless shells with CleanRock® or concrete cores in heights around 300–500 mm, with impact ratings up to Class 5. These elements guard vulnerable walls, cold-room entrances and door reveals against repeated vehicle impacts while maintaining a premium, easy-to-clean appearance. Stainless-steel kerbs integrate beautifully with stainless wall panels, equipment bases and drainage channels, creating visually coherent, high-performance hygienic zones. In Saudi projects, these solutions are particularly popular at factory entrances, bottling halls, dairy plants and prestige food-service kitchens where appearance and durability must both be exceptional under heavy use and aggressive cleaning.

• Materials: Stainless steel 1.4306 with CleanRock® or concrete cores
• Dimensions: Skirtings ≈ 80–150 mm high; kerbs ≈ 300–500 mm high
• Impact class: Up to Class 5 for heavy-duty kerbs
• Temperature: Suited to chillers, freezers and wash-down areas
• Consumables: ChemFix, anchors, HygiSeal, Hard Fix Glue

PE500 Wall Protection Ledges

PolySto PE500 wall ledges act as robust impact shields in front of kerbs and wall panels, taking the punishment of everyday traffic so your hygienic surfaces stay intact. Manufactured from high-density PE500 plastic, these strips are available in practical heights such as 100, 150, 200 and 300 mm and thicknesses around 15–20 mm. A typical strip, approximately 2 m long and 200 mm high, weighs nearly 7.7 kg, indicating its solid construction and impact-absorbing capacity. Mounted directly to walls or fixed in front of CleanRock® kerbs, PE ledges withstand repeated hits from crates, trolleys and light forklifts without chipping, rusting or splintering. Their smooth, non-porous surface is easy to clean, making them suitable for many hygienic environments where impact loads are moderate. In Saudi facilities, they are widely used in cold rooms, marshalling areas, corridors and near doorways where space is tight and collisions are common.

• Materials: PE500 high-density polyethylene
• Dimensions: Heights ≈ 100–300 mm; thickness ≈ 15–20 mm; length ≈ 2 m
• Weight: Example: ≈ 7.68 kg per 2 m × 200 mm × 20 mm strip
• Consumables: Mechanical anchors and stainless-steel fixings

Logistic PE Kerbs on Galvanised Profiles

Where heavy warehouse traffic and forklifts dominate, PolySto logistic PE kerbs provide a dedicated impact barrier that protects walls, columns and cold-room exteriors. These kerbs combine robust PE500 blocks with galvanised L-profiles, anchored into the floor at regular intervals (typically around every 50 cm) using heavy-duty fixings. Available in single or double rows, they create strong, visible guides for drivers without introducing sharp metal corners that might damage pallets or tyres. While not intended as primary hygienic perimeters, logistic PE kerbs work perfectly in dock areas, external covered loading zones and ambient warehouses adjacent to hygienic production. By taking the brunt of vehicle impacts outside and in logistics corridors, they help preserve your investment in high-spec CleanRock® kerbs and FRP wall panels inside the hygienic plant, making them a smart complement to overall PolySto protection strategies in Saudi Arabia.

• Materials: PE500 kerbs mounted on galvanised L-profiles
• Dimensions: Configurable lengths; single or double kerb rows
• Fixing: Anchors at ≈ 500 mm spacing
• Application: Non-hygienic warehouse and logistics areas

Stainless-Steel Bollards with Concrete Core

PolySto stainless-steel bollards are engineered to guard critical points – such as door frames, cold-room entrances, columns and control panels – against accidental vehicle impact. Each bollard features a concrete core encased in 2 mm thick stainless steel, providing both mass and corrosion resistance. Standard heights include approximately 750 mm and 1000 mm, with diameters ranging from about 89 mm up to 204 mm and weights reaching around 100 kg on the largest models. Versions are available for core drilling into the floor or with flanged base plates for surface mounting on structural slabs. Chemical anchoring and HygiSeal sealing around bases ensure the installation is both mechanically strong and watertight in hygienic zones. The smooth stainless surface is easy to clean, matches other PolySto stainless components and resists harsh cleaning chemicals common in Saudi food and pharma facilities.

• Materials: 2 mm stainless steel shell with concrete core
• Dimensions: Typical heights ≈ 750–1000 mm; diameters ≈ 89–204 mm
• Weight: Up to ≈ 100 kg per bollard
• Fixing: Core-drilled or flange-mounted, with chemical anchors

H-Barriers, U-Barriers & PI Safety Barriers

To form continuous protection lines along walls and equipment, PolySto offers stainless-steel H-barriers, U-barriers and PI safety barriers built from robust tubes supported by bollards. These systems define safe routes for forklifts and pedestrians, preventing vehicles from encroaching on fragile walls, control cabinets, refrigeration equipment or door openings. Heights and lengths are configurable, with core-drilled versions for maximum strength or flange-mounted solutions when drilling depth is limited. Two-leg and three-leg PI barriers allow longer spans without sacrificing stability, while corner barriers protect internal and external corners that are vulnerable to side impacts. Stainless-steel construction matches PolySto kerbs, drainage and skirtings visually and offers excellent resistance to cleaning chemicals and humidity. In Saudi industrial projects, these barriers form a critical part of traffic management around cold stores, bottling lines, loading docks and high-value equipment zones.

• Materials: Stainless-steel tubular barriers with bollard supports
• Dimensions: Custom lengths and heights; two- and three-leg options
• Fixing: Core-drilled or base-plate anchored
• Consumables: Chemical anchoring systems, HygiSeal at floor interfaces

Stainless-Steel Linear & Point Drainage Systems

PolySto stainless-steel drainage systems complete the hygienic floor build-up by safely collecting and discharging water, cleaning solutions and process liquids. Channels and point drains are manufactured from robust AISI 304 or AISI 316 stainless steel with thickness around 2 mm, offering excellent corrosion resistance in aggressive cleaning environments. Linear channels can be supplied with plate or ladder gratings, while point drains feature removable baskets and hygienic traps that make routine cleaning fast and safe. Load ratings up to M 125 kN mean that pallet trucks and forklifts can safely pass over gratings without damage. Combined with sloped resin or concrete floors, CleanRock® kerbs and HygiSeal at junctions, these drainage solutions minimise standing water and reduce bacterial growth. In Saudi projects, they are ideal for slaughterhouses, dairies, beverage plants, central kitchens and any wet-processing zones that must meet strict hygiene standards.

• Materials: AISI 304 / 316 stainless steel, ≈ 2 mm thick
• Configurations: Linear channels with gratings; point drains with baskets
• Load class: Up to M 125 kN (forklift-capable)
• Consumables: HygiSeal, grout, anchors, gaskets as specified

HygiLight LED Panels, Luminaires & Strips

PolySto HygiLight offers LED lighting specifically developed for cleanable, food-safe and clean-room applications. Slim LED panels around 595 × 595 mm deliver bright, uniform light in compact housings with IP20 or IP65 ratings, making them suitable for both dry corridors and wet process rooms. Clean-room recessed luminaires in zinc-coated steel with epoxy polyester finish provide high lumen efficacy and sealed IP65/IP54 protection, while surface-mounted fixtures cover ceilings where recessing is not possible. Waterproof LED strips rated up to IP68 are supplied in 5 m rolls that can be cut at regular intervals, perfect for highlighting work surfaces, niches and cold rooms. Carefully designed to integrate with HygiCeiling tiles and FRP surfaces, HygiLight products support regular high-pressure cleaning and aggressive disinfectants, offering reliable visibility for operators and inspectors across Saudi hygienic facilities.

• Materials: Aluminium or coated steel housings with sealed LED modules
• Dimensions: ≈ 595 × 595 mm panels plus various linear formats
• Ingress protection: Up to IP65 / IP68 depending on model
• Efficiency: High-efficacy LED technology, long service life

HygiCrystal Hygienic Windows

PolySto HygiCrystal windows provide bright, hygienic vision panels for food, pharma and healthcare environments where cleanability and visibility must coexist. Frames are typically constructed from extruded aluminium with optional stainless-steel variants for high-corrosion zones, and can be supplied as clip-on or fully flush-mounted assemblies. Standard frame depths around 36, 40, 60, 80 and 100 mm allow integration with FRP systems, sandwich panels and traditional walls. Smooth internal surfaces avoid dust ledges and combine neatly with HygiSeal at wall and kerb interfaces. HygiCrystal windows are ideal for production rooms, corridors and clean-room airlocks, letting supervisors and auditors see processes without entering high-care areas. In Saudi installations, they help maintain zoning while creating a sense of openness and safety for operators, especially when combined with FRP wall cladding, HygiDoors and CleanRock® kerbs in a single coordinated PolySto design.

• Materials: Aluminium or stainless-steel frames with glazed infill
• Frame depths: ≈ 36–100 mm for wall integration
• Mounting: Clip-on or flush-mounted options
• Consumables: HygiSeal for perimeter joints, fixings as specified

HygiDoor – Custom FRP Hygienic Doors

HygiDoor is PolySto’s custom FRP door range, designed from the ground up for hygienic and clean-room applications. Door leaves use FRP skins over robust cores, creating smooth, seamless faces that will not rust, swell or flake under repeated washing. Options include single and double swing doors, sliding doors and specialised cold-room doors with improved insulation and gaskets, all custom-sized to your opening and traffic requirements. Hardware can be matched to food-industry standards, including stainless hinges and panic hardware where required. When paired with FRP wall panels and CleanRock® kerbs, HygiDoors form fully sealed openings that stand up to trolleys, pallet trucks and high-pressure cleaning. For Saudi facilities, this means doors that continue to perform even under extreme temperature differences and aggressive cleaning chemicals, supporting reliable hygiene and smooth logistics flows.

• Materials: FRP door leaves with hygienic cores and seals
• Configurations: Swing, sliding and cold-room door options
• Temperature: Suitable for chillers, freezers and ambient areas
• Consumables: HygiSeal around frames, stainless hardware, thresholds

Hygienic Wall Boots for Pipe Penetrations

PolySto hygienic wall boots are flexible, self-sealing collars that protect one of the most overlooked hygiene weak points: service penetrations through walls and ceilings. Each boot combines a silicone- based casing with a stainless-steel baseplate to create a flexible yet tight seal around pipes, cables and ducts. A wide range of sizes accommodates different diameters, while specialised designs with split collars or clamps allow installation without disconnecting existing pipework – a major advantage during refurbishments. By closing gaps between services and FRP or sandwich panels, wall boots prevent water, foam and bacteria from entering the wall build-up, reducing the risk of hidden contamination and mould growth. In Saudi projects, they are essential details around utilities, refrigerant lines and drains passing between hygienic zones, completing the PolySto hygienic envelope with clean, sealed interfaces.

• Materials: Silicone-based casing with stainless-steel (316) baseplate
• Dimensions: Multiple sizes covering small to large pipe diameters
• Fixing: Mechanical fixes and optional clamps; compatible with FRP surfaces

HygiSeal 3.1 Hybrid Sealant & Food-Safe Silicones

HygiSeal 3.1 is PolySto’s high-performance hybrid sealant, formulated to chemically weld joints between FRP panels, CleanRock® kerbs, skirtings and floors into one seamless hygienic surface. Supplied in 600 cc foil packs in colours matching typical hygienic whites and greys, HygiSeal provides strong adhesion and long-term elasticity, resisting cleaning chemicals, moisture and thermal movement. When correctly tooled, joints become smooth, fungus-repellent and fully washable, eliminating dirt traps that conventional silicones often leave. PolySto also offers neutral, food-safe silicone sealants for more flexible or specialist joints, including transparent and stainless-steel tones that visually blend with different materials. Using the right sealant is critical for achieving PolySto’s hygienic design principles, particularly in Saudi facilities facing frequent high-pressure cleaning and strong disinfectants.

• Materials: Hybrid polymer sealant; neutral food-safe silicones
• Packaging: 600 cc foil packs (HygiSeal) and standard cartridges
• Colour range: Hygienic whites, greys, transparent and stainless tones
• Application: Chemical welding of panel, kerb and floor joints

Hard Fix Glue & Structural Adhesives

Hard Fix Glue is PolySto’s universal adhesive for bonding FRP sheets, composite panels and CleanRock® kerbs to concrete, masonry and other solid substrates. Supplied in 600 cc bags, this adhesive offers strong initial grab and long-term elasticity, enabling panels and kerbs to accommodate small structural movements without cracking or debonding. Typical consumption is around 600 cc per m² for FRP sheets, with additional adhesive for kerb installations depending on surface and loading. Used in combination with mechanical fixings, ChemFix anchors and HygiSeal, Hard Fix Glue completes the structural and hygienic performance of PolySto systems. For Saudi sites, using the specified adhesives avoids failures caused by random, untested glues, giving confidence that FRP panels and CleanRock® kerbs will stay bonded even under thermal shock from cold rooms and hot wash-downs.

• Materials: High-performance elastic adhesive sealant
• Packaging: 600 cc foil bags (≈ 0.92 kg each)
• Consumption: ≈ 600 cc/m² for FRP sheets (guideline)
• Application: Bonding FRP sheets, panels and kerbs to substrates

Installation Tools, Anchors & Accessories

To help installers achieve consistent, high-quality results, PolySto offers a complete toolbox of accessories: manual and pneumatic sealant guns, kerb trolleys, plastic pinch bars, vacuum lifters, laser alignment devices, drilling templates, sealant scrapers, tapes and primers. Mechanical fixings include dedicated nylon plugs and stainless screws for securing kerbs, PE ledges and profiles to different substrates, as well as ChemFix chemical anchoring systems for bollards and high-impact kerbs. Special circular saw blades are recommended for cleanly cutting FRP-faced cement panels such as RenoCemPanel. In Saudi projects, SolidDrops can bundle the correct tools and consumables with your PolySto order, reducing site delays and ensuring contractors install FRP panels, CleanRock® kerbs, skirtings and protection rails according to the manufacturer’s guidelines.

• Components: Sealant guns, trolleys, lifters, saw blades, templates
• Fixings: Nylon plugs, screws, anchors, chemical anchoring systems
• Application: Professional installation of PolySto panels, kerbs and bollards